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Metal stamping Service

Metal stamping technology for over many years knowledge, CHENGCHUANG can for you machining precision metal stampings, Delivering custom metal stampings required a better solution and understanding of the customers needs. To improve the internal management, through strengthening the construction of quality management system, carry out the “5S” movement, purchase detection equipment and finishing equipment advanced, hired senior management personnel of a batch of work for many years, our company can ensure to provide satisfactory products and service to the customers. From the start, We has brought a hands-on technical approach, experience and an enthusiasm to manufacture precision stampings for each customer. The depth of our engineering, material and metalforming experience is applied when challenged by a customer’s unique metal part requirement. Chances are, we have seen it before — and if not, no firm is more qualified to quickly and economically find the right solution. High quality, low price parts workshop.

metal stamping service

metal stamping service

PARTS:machining precision metal parts stampings, sheet metal fabrications and stamped assemblies 
Materail: AL,Aluminum, stainless steel, copper, steel and other material for customer’s requirements 
Equipment: Punch, CNC Machine,milling machine,Lathe,Stamping Machine,

Metal Process:Metal Stamping, CNC turning, milling, drilling, planning, grinding, welding. Surface Treat: Zn (Cr3 RoHS free or Cr6 ) plated, Cr /Ni plated, hot-dip galvanizing, paint,anodize, powder coating, brush, Polish Technical: Dedicated mechanical designer, experienced worker 3D design service inclusive of modeling, analysis and detailed drawing at normal cost

CNC Turning Service

Our multiple axis CNC turning centers enable us to manufacture very complex parts with shorter lead times in both production and prototype size lots. We are machining service for metal parts, turning parts, cnc parts, Springs,coldforming parts, machining parts, screw machine parts, casting parts, forging parts supplier,Undertake all types of large lathe processing business, according to customer requirements and plans to sample processing, price concessions , better quality, timely delivery.

What problems should be considered in CNC machining to control dimensions

What problems should be considered in CNC machining to control dimensions

machining parts: Hydraulic, valve, flange, automobile, shaft, bearing housing Bar, plate,welded part, marine part, winch part, sheet metal Equipment: Common lathe,CNC Machine,Milling,Turning,Stamping Machine,Spring Machine

Metal Process: CNC turning, milling, drilling, planning, grinding, welding. Surface Treat: Zn (Cr3 RoHS free or Cr6 ) plated, Cr /Ni plated, hot-dip galvanizing, paint,anodize, powder coating, brush, Polish Technical: Dedicated mechanical designer, experienced worker 3D design service inclusive of modeling, analysis and detailed drawing at normal cost

CNC Machining Service

Our workshop is machining services for CNC Machining parts, metal stamping parts, turning parts, cnc parts, Springs,coldforming parts, machining parts, screw machine parts, casting parts, forging parts supplier, Wecan produce machined parts according to your requirements.

What is the quality of the automated part processing machine?

What is the quality of the automated part processing machine?

machining parts: Hydraulic, valve, flange, automobile, shaft, bearing housing Bar, plate,welded part, marine part, winch part, sheet metal Equipment: Common lathe,CNC Machine,Milling,Turning,Stamping Machine,Spring Machine

Metal Process: CNC turning, milling, drilling, planning, grinding, welding. Surface Treat: Zn (Cr3 RoHS free or Cr6 ) plated, Cr /Ni plated, hot-dip galvanizing, paint,anodize, powder coating, brush, Polish Technical: Dedicated mechanical designer, experienced worker 3D design service inclusive of modeling, analysis and detailed drawing at normal cost

Quality: ISO 9001: 2008
Control strictly and follow specification
Move fast to meet your urgent need caused by accident.
Packing: Wooden case, hardboard, steel pallet, according to custom’s requirements

If you want to know more about cnc machining parts in China, Please contact us.

CNC Milling for precision semiconductor equipment parts

Mechanical processing for precision semiconductor equipment parts, parts processing, CNC parts, CNC processing parts, tooling fixture processing. Please provide drawings or sample customization, provide ODM / OEM services. Welcome to consult

CNC milling service2

CNC milling service2

Some key points in the use of aluminum shell

Aluminum shell is widely used in the society, which makes the sales of this product in the market relatively high. There are many enterprises engaged in the shell production. When customers purchase aluminum shell, they need to refer to certain standards, so as to make the purchase work more smoothly.

For the purchase of aluminum shell, customers can choose according to the quality of the product, the quality will have a great impact on its service time. At the same time, good quality products in use, the effect is relatively good, can meet the needs of users.

The appearance of aluminum shell provides great convenience for users, especially in the power supply shell. This use is to take advantage of the electrical conductivity of aluminum alloy, which has better conductivity than other metals. Users need to pay attention to some key links when using, mainly including the following aspects.

The power supply shell uses aluminum shell, which makes it stronger and more convenient to use. First of all, for different occasions of the power shell, there will be a certain difference in material requirements. For example, the use of aluminum alloy shell, mainly used in the electronic field, can effectively reduce the probability of accidents.

Secondly, due to the corrosion resistance of aluminum shell, the requirements for working environment are relatively low when it is used. In some chemical enterprises, the power supply shell made of this material can also be used. On the one hand, it can protect the internal components of the power supply, but also provide convenience for users.

Finally, in the use of aluminum shell, once damaged, it can be replaced in time, the damaged products can also be recycled, for resources can play a role in recycling, for the environment also plays a very good protection.

What is the market situation of aluminum shell mold?

The material of the aluminum shell is an aluminum alloy material, which becomes a kind of shell through manufacturing and processing. This device is widely used in the society, and is also involved in the industry. It is mainly used as shell to play a good protective role, or panel, bracket, etc., aluminum shell has a very good protection effect, which has won the favor of consumers.

According to the different uses of aluminum shell, there will be great differences in the design work. Generally speaking, in order to select the appropriate shell, it is necessary to select a professional enterprise for design work.

Aluminum shell is widely used in the society, which makes the sales of this product in the market relatively high. There are many enterprises engaged in the shell production. When customers purchase aluminum shell, they need to refer to certain standards, so as to make the purchase work more smoothly. For the purchase of aluminum shell, customers can choose according to the quality of the product, the quality will have a great impact on its service time. At the same time, good quality products in use, the effect is relatively good, can meet the needs of users.

Aluminum shell mold weight is very light, but also has the properties of aluminum alloy material, with good corrosion resistance. At present, the sales momentum of this kind of mold in the market is relatively good. At the same time, it is also good at making complex parts. It can produce appropriate products according to the needs of customers, and at the same time, it is more favorable in price.

The development of aluminum shell in the market mainly depends on the market demand. China’s aluminum alloy mold started relatively late, so that the market demand for it is relatively large, while its cost is relatively low, better promote the development of mold in the market.

Causes and solutions of surface damage of aluminum shell

Reasons for surface damage of aluminum shell:

① There are impurities or segregation on the surface of ingot. When there are a lot of segregation floating objects on the surface of the ingot, but the ingot is not homogenized or the homogenization effect is not good, there are a certain number of hard metal particles in the ingot. When the metal flows through the working belt during extrusion, these segregation floating objects or hard metal particles adhere to the surface of the working belt or cause damage to the working belt, and finally cause Scratch on the surface of the profile;

② There are impurities in the mold cavity or the working belt, and the hardness of the die working belt is low, so that the surface of the working belt is injured and the profile is scratched during extrusion;

③ There are bare metal or graphite strip on the discharge track or swing bed, and there are hard inclusions in it, which will scratch the profile surface when it contacts with the profile;

④ When the fork bar transfers the profile from the discharge track to the swing bed, the profile is damaged due to the high speed;

Solution to surface damage of aluminum shell:

① Strengthen the quality control of ingot;

② Improve the quality of die repair, regular nitriding and strictly implement the nitriding process;

③ The soft felt is used to isolate the profile from the assistive device to minimize the contact damage between the profile and the accessory;

④ In production, handle with care and avoid dragging or turning the profile at will.

The factors influencing the price change of aluminum profile shell mainly include the following aspects:

1、 Due to the influence of alumina supply, the cost of aluminum melting accounts for 28% – 34% of the production cost of aluminum ingot. Due to the high concentration of the international alumina market, most of the world’s alumina (80% – 90%) are sold through long-term contracts, so there is very little alumina available for sale in the spot market. Take China as an example. Before 1997, China’s alumina gap was mainly purchased from the international spot market without long-term contracts. In 1997, China Nonferrous Metals and Alcoa signed a 30-year long-term supply contract, with 400000 tons per year. The price was set according to a certain proportion of LME’s original aluminum price. In recent years, with the continuous expansion of China’s electrolytic aluminum production scale, the domestic demand for alumina is also growing. At present, about two-thirds of the imported alumina needs to be purchased from the spot market. According to statistics, in 2004, China imported 5.87 million tons of alumina, a year-on-year increase of 4.8%. The average import price was 340 US dollars (the cash cost of foreign alumina production was less than 120 US dollars). According to simple calculation, direct import of alumina in 2004 alone paid more for foreign alumina suppliers The cost is as high as several billion yuan. The rising price of alumina makes the production cost of electrolytic aluminum production enterprises rise sharply, and the economic benefits decline sharply, and most enterprises fall into meager profits or losses.

2、 When the relationship between supply and demand is in a temporary balance, the market price of the commodity will fluctuate in a narrow range; when the relationship between supply and demand is unbalanced, the price will fluctuate greatly. In the aluminum futures market, investors can pay attention to an indicator reflecting the change of aluminum supply and demand – inventory. The inventory of aluminum profile shell is divided into report inventory and non report inventory. The reported inventory is also known as “explicit inventory”, which is the inventory quantity of aluminum in its designated delivery warehouse published by Futures Exchange on a regular basis. The non reported inventory mainly refers to the amount of aluminum held by producers, traders and consumers worldwide. Since there is no special agency for statistics and release of these inventories, these inventories are also known as “hidden inventory”.

3、 At present, the average power consumption per ton of aluminum in aluminum plants at home and abroad is controlled below 15000 kwh / T. The experience of aluminum ingot production in western countries shows that when the electricity charge exceeds 30% of the cost of aluminum production, it is considered as dangerous production.

4、 The influence of economic situation has become an important variety of non-ferrous metals, especially in developed countries or regions, aluminum consumption has been highly related to economic development. When a country or region’s economy develops rapidly, aluminum consumption will also increase synchronously. Similarly, the economic recession will lead to the decline of aluminum consumption in some industries, and then lead to the fluctuation of aluminum price. In addition, the price fluctuation of some metals related to aluminum, the fluctuation of international oil price, and the changes of industrial policies in various countries will have an impact on aluminum price.

5、 The influence of import and export tariff and international exchange rate, the price and settlement of international aluminum 6 trade are generally in US dollars. In recent years, the trend of US dollar has an obvious impact on aluminum price. The influence of import and export tariff on the price of aluminum profile shell is particularly prominent in China.

6、 The influence of the improvement and innovation of aluminum profile shell production process on the aluminum price, the rapid application of computer technology in the aluminum electrolysis industry, led to the in-depth study of the physical field in the electrolysis process and the establishment of the relevant mathematical model, so that the design of the electrolytic cell is more reasonable and the cell capacity is greatly increased

What is the processing technology of aluminum alloy shell?

What is the processing technology of aluminum alloy shell? The following is a brief introduction:

1. Hydroforming technology

In recent years, high pressure forming is a new technology in the world. According to their structural characteristics, various connectors can be formed at one time by internal high pressure forming method, or profiles can be made by general extrusion method, and then the tube blank can be pressed into the die cavity by internal pressure and axial force feeding.

Because of its excellent formability and large design freedom, one hydroforming part can replace the one formed by welding several parts, so it can avoid the distortion and deformation caused by welding, and has high dimensional accuracy and mechanical properties. Its main advantages are: reducing weight and saving materials.

2. Precision die casting technology

The connecting parts of aluminum alloy body frame structure are mostly formed by casting, and some advanced high-precision casting methods, such as semi-solid die-casting, are mainly used. At present, there are two forming processes in semi-solid die casting: rheological forming and thixoforming. In the former, the liquid metal is fed into the specially designed injection molding machine barrel, and the screw device is applied to shear to cool it into semi-solid slurry, and then die-casting is carried out. In the latter, the solid metal particles or chips are fed into the screw injection forming machine, and the metal particles are transformed into slurry under the condition of heating and shearing, and then die-casting is formed.

At present, the semi-solid metal casting used in industry at home and abroad mainly refers to thixotropic casting, which is widely used in body frame structure. Thixotropic casting, as a precision forming method, has high strength after forming and can realize one-time forming of complex shapes. It can be used to mass produce all kinds of parts without cutting or little cutting, and reduce the number of parts.

What should be paid attention to when choosing aluminum profiles?

What should be paid attention to when choosing aluminum profiles? The following is a brief introduction:

1. Check the product factory certificate, pay attention to the date of production, specifications, technical conditions, enterprise name and production license number.

2. Carefully observe the surface condition of the product. The product should have bright color and good luster. There should be no obvious scratch, bubble and other defects on the surface.

3. Pay attention to the wall thickness of the products. The thickness of the door and window materials should not be less than 1.2mm.

4. Pay attention to the thickness of the product surface coating. The film thickness of anodic oxidation product is not less than 10 μ m, the film thickness of electrophoretic coating product is not less than 17 μ m, the coating thickness of powder spraying is not more than 40-120 μ m, and the coating thickness of fluorocarbon paint spraying product should be more than the second coating, not less than 30 μ M.

5. The users in coastal areas should choose electrophoretic coating profiles, powder spraying profiles or fluorocarbon spraying profiles with good corrosion resistance.

6. During routine maintenance, brush and other hard objects should not be used as cleaning tools. Soft cotton yarn and cotton cloth should be selected.

7. Water, detergent and soap can be used for cleaning, but no other organic matter can be used.