Small Camshaft Machining, because the camshaft is relatively small, technical difficulties. But our factory has settled it, Cheers!
The camshaft is a part of the piston engine. Its function is to control the opening and closing of the valve. Although the speed of the camshaft in a four-stroke engine is half that of the crankshaft (in a two-stroke engine, the speed of the camshaft is the same as that of the crankshaft), the speed of the camshaft is usually still very high, and it needs to bear a lot of torque. Therefore, the design of the camshaft requires a high degree of strength and support, and its material is generally excellent. Carbide steel or alloy steel. Because the valve motion law is related to the power and running characteristics of an engine, camshaft design plays an important role in the design process of the engine.
Our factory is a professional manufacturer of precision machining, CNC machining, plastic injection, CNC Milling, custom machining, precision turning, die casting, etc
Our factory is a professional manufacturer of precision machining
How about the automatic tool setting system for precision parts machining
In our side, there are many precision parts processing, besides the industry, the use is still comparative, precisely because of the many, it is next to a variety of processing, are required to use it for processing, then precise parts processing of the automatic tool setting system is what?
Precision parts processing is to complete a variety of processes in the automatic form of numerical control equipment, mainly about a constant amount of expenditure homework. However, regarding the die industry and small batch cost units, do not go to the processing center at any time. Many manufacturers buy the processing center for CNC milling.
The use of tool library is very simple for the capital of CNC system, but spindle and tool library, air compressor and various tool holders will increase capital, and programming and adjusting tool library will also consume corresponding time. Therefore, the cost of less than one or two hundred workpieces of the same variety is high and inefficient, although the processing center is not used.
Precision parts processing can use automatic tool alignment system, knife upward assembly, a button, machine tool automatic tool alignment, direct processing, deviation within 0.001 ~0003 mm, compared with automatic time change, not much slower. If it is a precision parts processing center, but there is no automatic tool setting machine tool and no tool library, but there is automatic tool setting machine tool, the efficiency of the latter is much higher than the former.
As for China’s manufacturing industry, the unique thing is that for die and mould cost enterprises, they usually spend on single parts, and have abundant working resources. Therefore, for the processing of parts in small batch industries, we should consider the value of capital abundantly, and do not choose processing center equipment at all. Moreover, there are still many problems in the knife warehouse of Chinese manufacturers.
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When to Choose Spring Clamp in CNC Milling
Three-jaw electric chuck is the standard workpiece clamping device for most lathe users. This chuck has enough versatility and can be used in various turning processes. However, it is not a good fixture for all processing tasks. Spring chuck is a kind of spare workpiece clamping device, similar to claw chuck, which also uses mechanical force to fix parts that need turning. Although the size range of the workpiece provided by the spring chuck is not as wide as that of the claw chuck, the advantages it provides in relation to speed, accuracy and productivity may be extremely important for some processing tasks.
Several factors need to be considered when deciding which fixture works better. For a given lathe processing task, it is necessary to consider all the following factors when evaluating whether to choose spring chuck or claw chuck.
Spindle Load Capacity
The larger allowable weight of lathe spindle is based on bearing load capacity. If the weight of chuck and workpiece combination is too large, the bearing may be overloaded. For those processing tasks that are dangerous beyond the limit, this danger may determine the choice of workpiece fixture. Claw chuck is often heavier than the same spring chuck. Therefore, spring chuck is the appropriate choice when weight control is needed.
Spindle speed
Spring chuck is often a good choice for turning at very high spindle speed, mainly for two reasons:
One reason is related to the quality of chucks. Assuming that the chucks and spring chucks are driven by the same spindle horsepower, thicker chucks need longer time to speed up to the required speed. Long acceleration time will prolong the working cycle and reduce productivity.
Another reason is related to centrifugal force, because it increases with the increase of RPM square value, so this value is very important in the case of high speed cutting. For example, if the spindle speed is doubled, the centrifugal force will be quadrupled. This force pulls the chuck claw away from the center and often reduces the clamping force. But with spring chuck, centrifugal force will not cause obvious influence. Therefore, the clamping force will be more stable in the whole processing speed range.
Machining operation
The spring chuck exerts clamping force on the whole circumference of the part, not only in the selected contact area, so that a good concentricity can be obtained. This is particularly important for the project of secondary processing. Secondary processing needs to consider the accuracy related to primary processing, because the spring chuck has a strong ability to clamp accurately, even if it is clamped. When the claw chuck is used for primary processing, the spring chuck can also be used for secondary processing. The chuck with hollow soft claw can achieve TIR (total reading) repetition accuracy in the range of 0.0006 to 0.0012 inches, while the typical repetition accuracy of spring chuck is 0.0005 inches TIR or better. In order to further improve the secondary processing accuracy, the concentricity of spring chuck can be adjusted during installation.
Workpiece size
Spring chucks are ideal for workpieces with diameters less than 3 inches. Spring chucks restrict the length of the workpiece. In particular, spring chucks restrict the axial (Z-axis) travel range of the machine tool because they are longer than chucks. When the processing length of the workpiece almost needs the whole available travel of the machine tool, it is probably necessary to use the claw chuck.
Processing batch size
Spring chucks are suitable for large batch and small batch processing tasks.
In small batch and multi-task processing occasions, the advantages of spring chucks are related to product conversion time. It takes about 15 to 20 minutes for the claw replacement of standard claw chucks, 1 minute for quick replacement of claw chucks, and 15 to 20 seconds for quick replacement of spring chucks. It saves when products change frequently. The cumulative amount of time is considerable.
When the processing batch is large, the time saved related to clamping can also be accumulated. The opening and closing time of spring chuck is less than that of claw chuck. By reducing the non-cutting time from one workpiece to the next, the processing cycle time can be reduced.
Size range of workpiece
Part of the reason for the faster opening and closing of spring chucks is that the driving stroke of spring chucks is shorter, and the scope of workpiece size applicable to spring chucks is more limited than that of claw chucks.
Subspindle condition
Turning machines equipped with secondary spindles are often used for various mass processing. In these applications, spring chucks can significantly save processing time. They can process all facets of parts in a working cycle. These machines are often combined with bar feeders to realize unattended production and continuous processing of parts. In these applications, the time saved for a workpiece may be very small, but in the whole production process, the time saved for each workpiece is multiplied by the number of workpieces processed, and the accumulated time saved is considerable.
Chuck tool library
It is also important to consider the third option when choosing an appropriate workpiece clamping device between the claw chuck and the spring chuck. With permission, it may be cost-effective to retain two fixtures from one to the other. Change from claw chuck to spring chuck or vice versa, usually no more than 20 minutes. Claw chuck can be retained on the machine to deal with uncertain parts. But when machine tools process large quantities of workpieces, or several batches of parts of the same size, the productivity gained by using spring chucks is greatly increased, which greatly exceeds the production caused by the time spent in replacing fixtures.
Machining operation
The spring chuck exerts clamping force on the whole circumference of the part, not only in the selected contact area, so that a good concentricity can be obtained. This is particularly important for the project of secondary processing. Secondary processing needs to consider the accuracy related to primary processing, because the spring chuck has a strong ability to clamp accurately, even if it is clamped. When the claw chuck is used for primary processing, the spring chuck can also be used for secondary processing. The chuck with hollow soft claw can achieve TIR (total reading) repetition accuracy in the range of 0.0006 to 0.0012 inches, while the typical repetition accuracy of spring chuck is 0.0005 inches TIR or better. In order to further improve the secondary processing accuracy, the concentricity of spring chuck can be adjusted during installation.
Workpiece size
Spring chucks are ideal for workpieces with diameters less than 3 inches. Spring chucks restrict the length of the workpiece. In particular, spring chucks restrict the axial (Z-axis) travel range of the machine tool because they are longer than chucks. When the processing length of the workpiece almost needs the whole available travel of the machine tool, it is probably necessary to use the claw chuck.
Processing batch size
Spring chucks are suitable for large batch and small batch processing tasks.
In small batch and multi-task processing occasions, the advantages of spring chucks are related to product conversion time. It takes about 15 to 20 minutes for the claw replacement of standard claw chucks, 1 minute for quick replacement of claw chucks, and 15 to 20 seconds for quick replacement of spring chucks. It saves when products change frequently. The cumulative amount of time is considerable.
When the processing batch is large, the time saved related to clamping can also be accumulated. The opening and closing time of spring chuck is less than that of claw chuck. By reducing the non-cutting time from one workpiece to the next, the processing cycle time can be reduced.
Size range of workpiece
Part of the reason for the faster opening and closing of spring chucks is that the driving stroke of spring chucks is shorter, and the scope of workpiece size applicable to spring chucks is more limited than that of claw chucks.
Subspindle condition
Turning machines equipped with secondary spindles are often used for various mass processing. In these applications, spring chucks can significantly save processing time. They can process all facets of parts in a working cycle. These machines are often combined with bar feeders to realize unattended production and continuous processing of parts. In these applications, the time saved for a workpiece may be very small, but in the whole production process, the time saved for each workpiece is multiplied by the number of workpieces processed, and the accumulated time saved is considerable.
Chuck tool library
It is also important to consider the third option when choosing an appropriate workpiece clamping device between the claw chuck and the spring chuck. With permission, it may be cost-effective to retain two fixtures from one to the other. Change from claw chuck to spring chuck or vice versa, usually no more than 20 minutes. Claw chuck can be retained on the machine to deal with uncertain parts. However, when machine tools process large quantities of workpieces, or several batches of parts of the same size, the productivity gained by using spring chucks increases greatly, which greatly exceeds the productivity loss caused by the time spent in replacing fixtures.
In fact, the speed of spring chuck is elastic. If the workpiece size is the same, the speed of spring chuck will be faster. If the size of the workpiece varies greatly, claw chucks may be needed to accommodate the workpiece with a wide range of dimensions.
Material type
Standard claw chucks are often more effective for hot rolled steel, forgings and die-pressing parts because all such parts have inherent diameter variations. On the other hand, cold roll material parts often have good dimensional consistency, so spring chuck is suitable for selection. However, the lack of consistent diameter measurements does not necessarily constitute an obstacle to the use of spring chucks, providing chucks designed for non-circular cross-sectional use to clamp moulded bars of the desired shape for customers.
CNC machining China Factory offers custom precision CNC machining, CNC milling & CNC turning services. Come to us for precision CNC machined, CNC milled &CNC turned parts
Come to us for precision CNC machined
Common Problems in CNC Lathe Processing
The problems and difficulties of VNC lathe in the process of processing are as follows:
First, how to deduce the good condition and service life of the tool?
In the process of automatic machine tool processing, it is necessary to use ear cutting to listen to the sound, stop the machine to inspect or touch the tool tip on time, and deduce according to the analysis of surface brightness, etc.
Second, how to select the appropriate tool according to the material characteristics?
In the process of processing, if the tool is not selected correctly, it will cause unstable or impossible processing, and affect the efficiency, but also can not make a good character. So it’s very important to choose cutting tools. When we process hard materials, we should choose rigid tools with strong tool tips. The machine should also use the principles of low speed, slow feed and less back eating to debug. Then when processing soft materials, such as aluminium alloy, nylon rod, copper and so on, we should correspond. What’s more, it’s better to increase the speed, feed rate, back feed rate, and use the corresponding alloy knife! Unique is that the slow feed table will cause slag extrusion, work piece winding, no slag crushing. This will greatly affect efficiency and character!
Third, what happens when the process or knife path is not arranged properly to affect the efficiency?
1. Similarly, although the knife should not be used repeatedly, it is absolutely not necessary to use the second knife when one knife can be finished. When the conditions permit, the sequence and procedure of knife arrangement must be arranged according to the knife path, so as to minimize the idle travel time, reduce unnecessary positioning deviation, and have the advantage of once again without the influence of the knife or the quality. Procedure, to reach a good processing form!
Fourthly, what about simple deformation when processing thin-walled products?
Such a product is a bit difficult, some may be divided into many processes to complete, may as well be based on product requirements, to analyze and infer! Surely to use low speed, slow feed, less back eat three major processing factors! And to choose a small tip, sharp blade against the tool, clamp as far as possible to choose the axial clamp (such as screw pressing). Silk sleeve, if radial tightening is used, there will always be deformation!
Precision CNC machining China factory offers wide range of plastic machining, cnc milling, turned parts, milling parts, cnc prototyping, cnc parts manufacturer and production plants in china.
Precision CNC machining China factory
Characteristics of CNC Precision Parts Processing
Precision parts in the use of the essence is bound to be higher accuracy, the more sophisticated it can reflect the processing level and quality, at the same time, this kind of products are more popular with consumers. Generally speaking, NC processing in processing has incomparable advantages and characteristics, its product quality will usually be higher, then the characteristics of NC precision parts processing are as follows: Which ones?
1. Firstly, the manufacturing efficiency of CNC precision parts processing is higher. CNC parts processing can process multiple surfaces at the same time. Compared with ordinary lathe processing, CNC parts processing can save many processes and time, and the quality of parts processed by CNC is more stable than that of ordinary lathe.
2. NC precision parts processing plays an irreplaceable role in the development of new products. Generally speaking, after programming, it is better to process the parts with different and complex levels. The modification and updating of design only requires changing the program of lathe, which can greatly reduce the development cycle of products.
3. The automation level of NC precision parts processing is quite enough, which greatly reduces the worker’s energy intensity. The worker does not need to operate the whole process like an ordinary lathe in the process of processing. The main thing is to watch and monitor the lathe. However, the corresponding numerical control processing technology content is higher than the ordinary lathe, so it requires higher mental work than the ordinary lathe.
4. Initial investment is relatively larger than ordinary lathes, because the value of CNC lathes is quite high, and its maintenance cost and processing first planning period is long.
Above is the introduction of “some characteristics of CNC precision parts processing”. I hope to bring you positive assistance. If you have any questions, please call us. We will answer for you piously.
Premium Machining Company provide full range of CNC services, which include CNC Machining, CNC Milling, CNC Turning, Swiss Turning, EDM..etc.
Premium Machining Company provide full range of CNC services
How to Maintain CNC Machining Machine
CNC machine tools are mainly focused on strengthening the daily maintenance. The key maintenance work has the following contents: daily inspection, weekly inspection, monthly inspection, quarterly inspection and half-year inspection. CNC processing CNC machine tool preventive sexual care detailed as follows:
1. Daily Inspection of CNC Machining Machine Tools
Its key items include hydraulic system, spindle smooth system, guide smooth system, cooling system and air pressure system. Daily inspection is based on the normal conditions of each system to be tested. For example, when the process test of spindle smooth system is carried out, the power supply lamp should be on, the oil pressure pump should operate normally, and if the power supply lamp is not on, the spindle stop form should be maintained, which is related to the mechanical engineer. Maintenance.
2. Weekly Inspection of CNC Machining Machine Tools
Its key items include machine tool parts and spindle smooth system, which should be inspected accurately every week. It is unique to eliminate iron chips and clean up external debris for machine tool parts.
3. Monthly Inspection of CNC Machining Machine Tools
The main thing is to check the power supply and air in the dryer. The power supply voltage is rated at 180V-220V under normal conditions, and the frequency is 50Hz. If there is an exception, it should be measured and adjusted. The air dryer should be dismantled once a month and then washed and equipped.
4. Quarterly Inspection of CNC Machining Machine Tools
Quarterly inspection should focus on machine tool bed, hydraulic system and spindle smooth system. For example, when inspecting the machine tool bed, we should focus on the accuracy of the machine tool and whether the machine tool level meets the requirements of the manual. If there are any problems, it should be related to the mechanical engineer as soon as possible. When inspecting the hydraulic system and the smooth spindle system, if there are any problems, the new oil 6oL and 20L should be replaced and washed.
Half a year later, the hydraulic system, spindle smooth system and X-axis of the machine tool should be inspected. In case of defects, new oil should be replaced and then washed. After comprehensively understanding and managing the knowledge of patient prevention and sexual protection, we must have a deeper understanding and necessary management of the causes and treatment of the extraordinary phenomena in the oil pressure system. For example, when the phenomenon of oil pump not injecting oil, abnormal pressure, noise and other phenomena occur, we should know what the key reasons are and what the corresponding treatment methods are.
The causes and treatment of the extraordinary phenomena in the oil pressure system should be understood from three aspects:
(1) There may be low liquid level in the tank, reversal of the oil pump, insufficient rotation speed, high oil viscosity, low oil temperature, congestion of the filter, excessive volume of the suction pipe, air suction at the intake port, damage to the shaft and rotor, etc. For the key reasons, there are corresponding treatment methods, such as filling oil, confirming the label, etc. When the oil pump reverses, change it, etc.
(2) Abnormal pressure means excessive or insufficient pressure. The key reasons are also various, such as inappropriate pressure setting, bad coil behavior of pressure regulating valve, abnormal pressure gauge, leakage of oil pressure system, etc. Relevant treatment methods include: disassembly and washing according to the constitutional pressure configuration, replacement of a normal pressure gauge, sequential inspection according to each system, etc.
(3) Noise is mainly caused by oil pumps and valves. When the valve has noise, its reason is that the flow exceeds the rated criterion, and the flow should be adjusted appropriately. When the oil pump has noise, the reason and the corresponding treatment methods are also many-sided, such as high oil viscosity, low oil temperature, the treatment method is to raise the oil temperature; when there are bubbles in the oil, the air in the system should be released, and so on.
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Many varieties of CNC milling parts
The grinding requirements of non-standard fixture fittings pay attention to several points:
1. The grain size of abrasives for grinding should be changed from coarse to fine in order. When changing abrasives, the grinding trace of the previous process should be completely removed. The grinding process should be carried out until only the grinding trace can be seen. It is very important to prevent the occurrence of “relief” phenomenon by pressing needle thimble.
2. The same grinding tool can only use the same size of abrasives. Before changing the size of each grinding tool, the workpiece must be sorted out completely so as not to bring the coarse abrasives or other dirt to the next working procedure to form scratches on the grinding surface.
3. Every time the grain size is changed to the next one, the last grinding target should be grinded at an angle of 30-45 degrees. If there is a deep wound, one-sided position can not only be grinded, otherwise the one-sided position will be pitted, it needs to be completely repaired to remove the pits. Average grinding is required for both simple and non-simple grinding stations.
These are the articles shared today. Do you understand them? If you want to know more about or need more non-standard fixture accessories, you are welcome to call us to inquire about our company or pay attention to our company’s official website. We will sincerely serve you.
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The leading CNC machining service supplier
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The leading CNC machining service supplier
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How to break through the bottleneck in precision machine parts machining?
Years pass by sadly, but the precision machinery parts machining plant is really not so easy. On the one hand, employees want to go home, their salaries do not have much confusion for them; on the other hand, the precision machining industry is fiercely competitive and its profits are getting thinner and thinner. Precision parts machining plant is becoming more and more embarrassing, some machine parts processing bosses sigh: immersed in precision parts processing boundaries for more than ten years, I thought I could rely on years of amazing experience to build an iron rice bowl, but found that mechanical parts plus industry rice bowl is more fragile than ceramics.
Faced with the penetration of high and new technologies such as artificial intelligence and big data into the machinery parts processing enterprises, the traditional precision machinery parts processing field is more distant. On the one hand, a large number of age still should not be allowed to learn CNC parts machining programming from scratch, on the other hand, these skills are brilliant, but difficult to land, mechanical parts processing plant to invest in these skills, may lose all its money, resulting in the past.
Nowadays, precision machine parts processing is facing a big dilemma, that is, the profit margin is too low and the technology content is lower. The workshop of machine parts processing is still the traditional assembly line. In such a production mode, the new generation of employees are also defined as equipment and cost, and the subjective initiative can not be developed. The old model is really out of date, and the new generation of employees are increasingly disgusted with these mechanical jobs. Therefore, automation and intelligent processing of mechanical parts are highly sought after in order to completely free the hands of human resources. Some large-scale products, such as automobiles and household appliances, are still basically automated. However, the manufacturing of products such as smart phones and iPads requires high precision. Current automation equipment can not make a soft one. If the wiring is installed correctly, we still have to resort to the precision machine parts machining plant.
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CNC machine tool coordinate direction discrimination rule
In order to simplify the way of CNC programming and ensure the exchange of recorded data. There are unified criteria for the naming of coordinates and targets of CNC machine tools in the world very early. In 1982, China formulated JB3051-82 “Naming of coordinates and moving targets of CNC machine tools“.
The right-hand Cartesian coordinate system is selected for the naming of the machine tool coordinate system in the unified constitution of the CNC machining criteria. X, Y and Z are used to represent the relationship between the linear feed coordinate axes, X, Y and Z coordinate axes. The right technique decides:
The circumferential feed coordinate axis revolving around the X, Y and Z axes is expressed in terms of A, B and C. According to the right hand helix rule, the target of + A, +B, +C is affirmed, as shown in the figure.
Some of the feeding activities of CNC machine tools are accomplished by the main axis initiating tool activities, and some are accomplished by the worktable with workpiece activities. Normally in programming, no matter whether the machine tool moves in the process or the workpiece is still moving, it will be the same if the workpiece is relatively stationary, while the tool is moving, and the statute cutter is far from the workpiece’s target as the coordinate of the positive target Z axis coincides with the spindle axis, and the tool is far from the workpiece’s target as the positive target (+Z); The axis is perpendicular to the Z axis and parallel to the clamping surface of the workpiece. If a single column milling machine is faced with the main axis of the tool, its right moving target is the positive target of the X axis (+X); the Y axis can be determined according to the right skills of the selected X axis and Z axis.
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How to Reduce the Scrap Rate in the machining of Precision Machine Parts
How to reduce the scrap rate of parts in precision machining? The following is the understanding of precision workpiece CNC machining knitting, hoping to help you.
In the process of precision machining, the design of workpiece should be correct. In the process of design, it should be studied whether the processing is simple, whether the process and requirements meet the essential conditions of the workshop and market supply, whether the precision machining enterprises need to provide improved equipment, high precision processing equipment and inspection equipment. In terms of material usage, it is also important to calculate the raw materials required for each workpiece, process placement, and processing methods, and to comply with strict process requirements.
In precision machining, the first step of the processing staff is to see clearly the technical requirements of the drawings. Complying with the process is the basic of precision machining. Check the drawings of the parts are intact and accurate, and analyze the accuracy, surface integrity and technical requirements of the key surface of the parts under the existing production conditions. Therefore, in the timely and wonderful experience of mechanical processing, some people who have experience in mechanical processing may also wish to reduce the scrap rate of the workpiece.
To sum up, we should see through the technical requirements of the drawings; follow the process; select the appropriate speed feed; precisely select the tool angle; cut the workpiece to meet the requirements to complete the processing mission; accurate and practical measuring tools, comply with strict process requirements. Product quality is the key to decide the success or failure of enterprises, so it is not too late to reduce the scrap of precision machined workpieces and improve the quality of workpieces for every precision machined workshop. CNC Machining service
