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Hardware processing precautions

We all know that no matter what the equipment is, there are many matters needing attention in the operation. The purpose of this is to better ensure our work effect, reduce the occurrence of faults and ensure the quality of products. These matters needing attention are basically easy to ignore in our daily work, but sometimes they cause us some troubles. So the following with the small make-up to understand the hardware processing in the operation must pay attention to what matters?

1、 All employees should check whether their clothes meet the work requirements before entering the work. During operation, it is necessary to concentrate on the operation, and it is strictly prohibited to chat and cooperate with each other. The operator should not operate under the state of irritability and fatigue, so as to avoid accidents and ensure the safety of operation.

2、 Before the machine works, check whether the moving part is filled with lubricating oil, and then start and check whether the clutch and brake are normal, and run the machine tool at idle speed for 1-3 minutes. It is strictly forbidden to operate in case of mechanical failure.

3、 When replacing the mold, the power supply should be turned off first, and the moving Department of the punch should stop running before the mold can be installed and debugged. After installation and adjustment, manually move the flywheel for two times to check whether the upper and lower dies are symmetrical and reasonable, whether the screws are firm, and whether the blank holder ring is in a reasonable position.

4、 Only when all other personnel leave the mechanical working area and take away the sundries on the worktable, can the power supply be started to start the machine.

5、 After the machine is started, one person will transport materials and operate the machine. Other people are not allowed to press the electric building or step on the pedal switch board, nor can they put their hands into the mechanical working area or touch the moving parts of the machine with their hands.

6、 When off duty, the power supply should be turned off and the finished products, leftovers and sundries should be sorted out to ensure the clean and safe working environment.

The above six points are the hardware processing in the operation of the need to pay attention to the matter, although it is some very small matters, when we have achieved the effect is very good, so today’s small editor to talk about here, want to know more information, welcome to visit our website for detailed understanding.

Price calculation of hardware parts processing

Friends who have not contacted this line may not know. When we go to understand the market price, we find that the quotations of many businesses are different. If you don’t know your profession, you don’t know why, so you may have a big head when you make a choice. But as long as we know how to calculate the price of hardware parts processing, we will know how to choose.

First look at your drawings and technical requirements
There are differences in materials and labor in different places, and there is a big price difference in some places
General parts are calculated according to material cost + processing cost + profit. The processing cost depends on the process. The price of different processing equipment is of course different. Some are calculated according to working hours (turning time, grinding time, etc.), and some are calculated according to working procedures (such as how much is a folding plate for a knife, how much is a common drill hole, etc.)
There is also a problem of quantity. A large quantity is certainly cheap. If it is a single piece, even if it is a small piece and the materials are not retailed, you should calculate the price of the whole board! For example, if you say 0.3, the manufacturer does not use it frequently. If you only buy one or two pieces of materials, if you only buy one board at a time (such as 1220 * 2440), you will be wrongly spent on the material cost.
If the parts processing factory can solve the problems of the processing factory itself, of course, there is no problem. If the processing factory itself has some processes to be outsourced, the price will be correspondingly increased. If you are outsourcing, it means that you have been outsourced twice! So you should find the right one to find what they can do and what they are good at

Causes and solutions of CNC machining accuracy

What are the causes and solutions of CNC machining accuracy

The workpiece size is accurate and the surface brightness is poor

Obstacles: the tool tip is damaged and not sharp; the machine tool resonates and is instable; the machine tool crawls; and the processing technology is not good.

Treatment plan: if the tool is not sharp after being worn or damaged, it is necessary to grind the tool from the beginning or select a better tool to set it from the beginning; if the machine tool resonates or is instable, adjust the level and lay the basic, unchanged and stable; Due to the creeping of the machine, due to the wear of the carriage guide rail and the wear or looseness of the lead screw ball, the machine tool should pay attention to the maintenance, clean the iron wire after going to work, and quickly add smooth oil to reduce the conflict; select the appropriate cooling liquid for workpiece processing, even if it can meet the processing requirements of other processes, select a higher spindle speed.

The taper of workpiece is large and small

Obstacles: the level of the machine tool is not adjusted well, one high and one low, resulting in instable placement; when turning the long shaft, the raw material of merit is hard, and the cutting tool is deep, forming the phenomenon of giving way to the cutter; the difference between the tailstock thimble and the spindle.

Treatment plan: adjust the levelness of the machine tool with a level gauge, lay a solid foundation, keep the machine tool unchanged and increase its toughness; select the correct process and appropriate cutting feed rate to prevent the tool from being forced to yield to the cutter; adjust the tailstock.

The driver phase light is normal, but the size of the workpiece processed is large or small

Obstacles: long term high-speed operation of the machine tool carriage results in the wear of the screw rod and bearing; the repeated positioning accuracy of the tool carrier has errors in long-term use; the carriage can accurately return to the starting point of processing each time, but the processing workpiece size still changes. This phenomenon is usually formed by the spindle, the high-speed rotation of the spindle makes the bearing wear very important, forming the processing size change.

Processing plan: use the dial indicator to lean against the bottom of the tool rest, and compile a constant cycle program through the system to check the repeated positioning accuracy of the carriage, adjust the screw rod clearance, and replace the bearing; use the dial indicator to check the repeated positioning accuracy of the tool rest, adjust the machinery or replace the tool carrier; Use the dial indicator to check whether the workpiece is returned to the starting point of the program accurately. If it is possible, check the spindle and replace the bearing.

The difference between the size of the workpiece and the essential size is several millimeters, or there is a great change in a certain axial direction

Obstacles: the speed of rapid positioning is too fast, and the drive and motor can not respond; after long-term conflict and consumption, the mechanical drag screw rod and bearing are too tight and stuck; the tool carrier is too loose and can not be locked tightly; the compiled program error, the head and tail are not taken care of or the cutter compensation is not canceled; the electronic gear ratio or step angle configuration of the system is wrong.

Treatment plan: if the positioning speed is too fast, the go speed should be adjusted appropriately, and the driver and motor can work normally under the rated operating frequency by cutting with slowing down and time; if the drag plate and screw rod crane bearing are too tight and stuck after the machine tool is worn, it must be adjusted from the beginning; If the tool holder is too loose after tool change, it is necessary to check whether the tool holder reversing time is satisfied, whether the worm gear inside the tool holder is worn, whether the clearance is too large, whether the installation is too loose, etc.; if it is caused by the program, it is necessary to correct the program, comply with the requirements of the workpiece drawing, select the correct processing technology, and write the accurate program according to the instructions in the footnotes; If it is found that the size error is too large, the test system parameters are correctly configured, the unique is whether the parameters such as electronic gear and step angle are damaged, which can be measured by dial indicator.

The effect of arc processing is not dream, and the size is not in place

Obstacle causes: resonance caused by repeated vibration frequency; processing technology; parameter configuration bifurcation, too large feed speed, resulting in out of step in arc machining; loose or tight lead screw caused by large gap; wear of synchronous belt.

Treatment plan: find out the parts with resonance, change its frequency and prevent resonance; study the processing technology of workpiece raw materials and correctly program; as for stepping motor, the processing speed f cannot be too large; whether the machine tool is installed stably and stably, whether the carriage is too tight after wearing, the gap is increased or the tool holder is loose; replace the synchronous belt.

The above is the cause of poor CNC machining accuracy and solutions, hope to help you

Is the finer the machining accuracy, the better?

How did this come about? Xiaobian doesn’t know, but when we operate, no matter how, or according to their own needs, because with others will not necessarily meet their own requirements, so we have to choose according to their own father’s needs, so we can do it for ourselves. Then we will discuss whether the precision of machining is the finer the better?

Profilometer and roughness meter are not the same product. The main function of profilometer is to measure the contour shape of part surface.

For example: groove depth, groove width, chamfering (including chamfering position, chamfering size, angle, etc.), straightness of cylindrical surface lines and other parameters. In a word, profilometer reflects the macro contour of parts.

The function of the roughness meter is to measure the surface processing quality of the grinding / finishing turning process of the part surface. Generally speaking, it means that the surface of the part is processed to be smooth (the old national standard of roughness is called cleanliness), that is, the roughness reflects the micro situation of the machined surface of the part.

In general, the processing of ordinary machine tools is about 3.2, and the high-speed machine can achieve a finish of 1.6. For more information, please visit our website

Common faults of machine tools

It is also normal to have faults in the process of processing. In addition, there are many failures of machine tools, and the reasons are very diverse. Therefore, it is difficult for many users to find out the cause of the fault when they deal with it. Sometimes it is a problem of parts, sometimes it is a problem of assembly, maybe there is a problem of design, so we want to find the reason Is to spend the mind, then we will learn about Dongguan machining machine tool common fault what?

① Wear failure

It refers to the failure caused by normal wear and tear that has been expected and inevitable in design.

② Misuse failure

It is a failure caused by improper use or improper use.

③ Congenital failure

It is a fault caused by improper design or improper design.

In addition to the cause of the fault, there is a nature of the fault.

The nature of the fault is divided into the following two types.

① Intermittent fault

Some parts need not to be repaired for a short time.

② Permanent failure

Some of the functions are damaged and parts need to be replaced before they can continue to work.

Efficiency factors of CNC machining

In the process of processing, there must be some factors that affect our work efficiency, of course, it will also affect our work effect. When these problems occur, we must deal with them in time to avoid more failures in the future. We must deal with them in time. There are many factors affecting the processing effect. Let’s learn about the influence of CNC plus What are the labor factors?

Before processing, it is necessary to determine the processing technology, make clear the content of the process card, especially to determine the shape of the parts to be processed, and know the content of the next processing program.
The blank size should be measured before clamping, and the blank placement must be carefully checked to see if it is consistent with the programming.
After the rough machining of the blank is completed, maintenance should be carried out to determine whether the workpiece is correctly divided? Is the workpiece dislocated and loose? Is the dimension from the processing part to the reference point meet the drawing requirements? After checking, the shape and scale of rough machining should be measured timely and accurately.
Semi finish machining or finish machining can only be carried out after the rough machining and maintenance is completed. After finishing the processing, the technician shall check the shape and size of the processing parts, mainly check the vertical and inclined plane processing parts and the base point size marked on the measurement drawing for approval.
After the completion of manual maintenance, it can be removed only after confirming that the drawing process meets the relevant requirements, and the workpiece is sent to the quality inspector for special inspection

Precision machined parts

For example, for example, the diameter of a cylinder has strict requirements, and the positive and negative deviation is within the boundary required by the articles of association. Otherwise, they are all different parts; For example, if the diameter of an embedded cylinder is too large to exceed the allowable limit of deviation, it will form a situation that cannot be inserted. If the intrinsic diameter is too small and exceeds the lower limit of the allowable negative value of deviation, it will form the problem of too loose insertion and instability.

These are the products of divergent lattice. Perhaps the length of the cylinder is very long or too short, which exceeds the allowable deviation line. They are all the products of divergent lattice, and they will be scrapped or processed from scratch, which will inevitably increase the cost.

The second is the advanced non-standard parts processing equipment and testing equipment, advanced processing equipment makes the processing time of careful parts more simple, higher precision and better efficiency.

These are the requirements of precision parts processing, I hope to help you.

The cutting quantity is important in CNC machining

In the work, we have a lot of things are very important, because in the production process, we have a lot of matters to pay attention to, in the process, there are factors that will lead to the effect of the work. There are many times because of a small choice and affect the final effect, then in the process of CNC machining, the cutting amount is very important, so let’s understand how important the choice of cutting amount of CNC machining is?

Cutting speed, feed rate and cutting depth are the three factors of cutting conditions of CNC lathe, which directly cause tool damage. With the increase of cutting speed, the tool tip temperature will rise, which will produce mechanical, chemical and thermal wear. If the cutting speed is increased by 20%, the tool life will be reduced by 1 / 2.

The relationship between feed condition and tool back wear occurs in a very small range. But the feed rate is large, the cutting temperature rises, and the back wear is large. It has less effect on the tool than the cutting speed. Although the influence of cutting depth on the tool is not as great as the cutting speed and feed rate, but when the cutting depth is small, the hardened layer of the material to be cut will also affect the tool life.

The user should select the cutting speed according to the material to be processed, hardness, cutting state, material type, feed rate, cutting depth, etc. The most suitable processing conditions are selected on the basis of these factors. Regular and stable wear is the ideal condition for service life. However, in practice, the choice of tool life is related to tool wear, size change, surface quality, cutting noise and processing heat. When determining the processing conditions, it is necessary to study according to the actual situation. For stainless steel and heat-resistant alloy and other difficult to machine materials, can use coolant or choose a good rigid blade

Improve machining efficiency

In the process of work, we certainly want to improve our work efficiency through some methods, but this is not what we say we can improve if we want to improve. First of all, we must guarantee the quality of products on the premise that our efficiency is not high, or the quality of products will not be guaranteed, which is in vain. So we will learn how to improve the efficiency of Dongguan machining?

In the process of using speed control machine tool for processing, it is necessary to ensure that the worktable can bear the most sufficient weight and ensure that the machining process can be carried out smoothly. Modern processing is to be able to improve production, if the processing table can not meet the requirements of use, in the production process will be affected.

In the process of mechanical processing, due to the increasing speed of modern high-speed cutting, in order to adapt to the processing method, then only to reduce the radius of the tool, improve the moving speed of the main bearing of the machine tool. Meet the use requirements in the process of processing, improve the quality of use. For the mold in the production process, need to achieve high precision, high stability and high speed processing requirements. Only in this way can we improve the cutting ability of the machine tool in the process of cutting and ensure the effect of machining.

Considerations in purchasing mould

In the purchase of products, the premise is generally quality. Only the products with good quality can ensure the efficiency of our work and the quality of products. For example, when we CNC processing, the most important is the mold, only good mold can make good products, this matter is very important. The mould will wear after a long time of operation, which will definitely affect the product. So it is very important to choose a good mold, so let’s understand what problems should be considered when choosing a mold?

There are many kinds of molds, which can be roughly divided into ten categories. According to the different requirements of parts material, physical and chemical properties, mechanical strength, dimensional accuracy, surface finish, service life and economy, different types of die forming are selected.
The die with high precision needs to be processed by high-precision CNC machine tool, and the die material and forming process have strict requirements, and CAD / CAE / CAM die technology is also needed to design and analyze.
Due to the special requirements of some parts, the mold also needs to use advanced technology such as hot runner, gas assisted molding, nitrogen cylinder and so on.
The manufacturer shall be equipped with CNC, EDM, WEDM and NC profiling milling equipment, high-precision grinder, high-precision CMM, computer design and relevant software.
Generally, large stamping dies (such as automobile cover parts mould) should consider whether the machine tool has blank holder mechanism, or even edge lubricant, multi position progressive, etc. In addition to stamping tonnage, punching times, feeding device, machine tool and die protection device should be considered.
The above mold manufacturing means and technology are not owned and mastered by every enterprise. When selecting the mold processing factory, we must understand its processing ability, not only depends on the hardware equipment, but also combined with the management level, processing experience and technical strength.
For the same set of mould, there is sometimes a big gap between quotations from different manufacturers. You should not pay more than the value of the mold, at the same time, should not be less than the cost of the mold. Mold manufacturers like you, to make a reasonable profit in the business. Ordering a set of molds with a much lower price would be the beginning of trouble. Users should start from their own requirements and measure comprehensively